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.Videojet DataFlex 6530 Service Manual P/N 463041-01 Revision: AA, June 2017.Videojet Technologies Inc. Videojet Copyright June 2017, (herein referred to as ). All rights reserved. Videojet Technologies Inc. This document is the property of and contains confidential and Videojet.

Proprietary information owned by Any unauthorized copying, use or disclosure of it ®.4.3 Mounting Considerations.4-2 4.3.1 Printer.4-2 4.3.2 CLARiTY HMI Display and Power Supply Unit (PSU).4-4 4.3.3 Encoders. 4-4 4.4 Installing the Ribbon in the Cassette.4-5 Videojet DataFlex 6530 Service Manual - Rev AA.B.1 Working with the External Serial Interface.B-1 B.1.1 Running the Text Communications system.B-1 B.1.2 Working with Communications Sessions. B-1 B.1.3 Formatting the CIFF Data File.B-11 Appendix C Test Points.C-1 Videojet DataFlex 6530 Service Manual - Rev AA.E.1.14 The Slave Printers.E-19 E.1.15 Disabling Master/Slave Mode.E-19 Appendix F Availability.F-1 F.1.1 Introduction.F-1 F.2.2 Equipment Availability.F-1 F.3.3 Operation Availability.F-2 F.4.4 Availability Page.F-3 F.5.5 Export to USB.F-7 Videojet DataFlex 6530 Service Manual - Rev AA.This equipment has been tested and certified for compliance with U.S. Regulations regarding safety and electrical emissions. This equipment has been investigated in accordance with the standard for safety:  UL 60950-1: Safety of information technology equipment. Videojet DataFlex 6530 Service Manual - Rev AA.This product is not intended for use in the immediate/direct visual field of the display work place. To avoid disturbing reflections on the display work place, this product shall not be placed in the immediate/direct field of vision.

Videojet DataFlex 6530 Service Manual - Rev AA.If you wish to perform your own service and maintenance on the printer, Videojet Technologies Inc. Recommends you complete a Customer Training Course on the printer. Note: The manuals are intended to be supplements to (and not replacements for) Videojet Technologies Inc. Download nada sms bbm original. Customer Training.

Chapters in the Manual 1.1 Equipment Description The main parts of the Videojet DataFlex 6530 printer are described as follows:. Printer: Houses the printhead and ribbon.

The data is transferred to the printhead from the controller. The printhead prints onto the packaging film.For more information, contact the Videojet customer service or your local distributor. Note: The availability of the Operator Manual is indicated by an asterisk (.). Availability of the Service Manual is indicated by a plus sign (+). For more information, contact the Videojet customer service or your local distributor.

They are always found before the step or information referring to the hazard. For example: WA R N I N G PERSONAL INJURY. All electrical wiring and connections must comply with applicable local codes. Consult the appropriate regulatory agency for further information.

Videojet DataFlex 6530 Service Manual - Rev AA.Main Control Board Printed Circuit Board Programmable Logic Controller Power Supply Unit Right Hand User Interface Universal Serial Bus WYSIWYG What You See Is What You Get Table 1-2: Abbreviations and Acronyms Videojet DataFlex 6530 Service Manual - Rev AA.Appendix D Theory of Contains the theory of printing. Printing Appendix E Master Slave Contains information about master/slave setup. Setup Appendix F Availability Contains information about availability tools. Table 1-3: List of Chapters Videojet DataFlex 6530 Service Manual - Rev AA.2.1 Introduction The policy of Videojet Technologies Inc. Is to manufacture printing/coding systems and supplies that meet high standards of performance and reliability. Therefore, we employ strict quality control measures to eliminate the potential for defects and hazards in our products.The device must be switched off when the printheads are being installed, connected or disconnected. C A U T I O N EQUIPMENT DAMAGE.

The printhead may become hot during normal operation. Observe necessary precautions before attempting to touch the printhead. Videojet DataFlex 6530 Service Manual - Rev AA.WA R N I N G PERSONAL INJURY. If the battery is replaced by an incorrect type, it may lead to an explosion. Always dispose off the used batteries according to the instructions and local regulations.

Videojet DataFlex 6530 Service Manual - Rev AA.Do not remove the side covers from the printer after installation. Using Printer Accessories To maintain regulatory approval for the printer, use only Videojet approved accessories when attaching any device to the equipment. Videojet DataFlex 6530 Service Manual - Rev AA.Use only cleaning kits approved by your supplier. 2.6.2 Warning Labels Label Description Equipment not intended for use at altitude exceeding 2000m. Equipment not intended for use in tropical climate regions. Table 2-1: Warning Labels Videojet DataFlex 6530 Service Manual - Rev AA.This section contains information about the integral parts and accessories of the printer.

3.1 Equipment Description The main parts of the Videojet DataFlex 6530 printer are described as follows:. Printer. CLARiTY HMI Display and Power Supply Unit (PSU) 1.Main Parts 3.1.1 Printer The Videojet DataFlex 6530 printer uses high-resolution thermal transfer technology with a unique electronic ribbon drive and printhead control, eliminating the need for compressed air. It consists of the following parts:. Printhead. Printhead PCB.3.1.1.1 Printhead Figure 3-3: Printhead 3.1.1.2 Printhead PCB Printhead PCB Figure 3-4: Printhead PCB 3.1.1.3 iAssure Light Box and Lens iAssure Lens iAssure Light Box Figure 3-5: iAssure Light Box and Lens Videojet DataFlex 6530 Service Manual - Rev AA.3.1.1.6 Belt and Idler Pulley Assembly 1. Printhead Drive Pulley 4.

Carriage Drive Pulley 2. Carriage Idler Pulley 5. Printhead Idler Pulley 3. Carriage Belt 6. Printhead Belt Figure 3-8: Belt and Idler Pulley Assembly Videojet DataFlex 6530 Service Manual - Rev AA.2. Ribbon Stepper Motor with sensor Figure 3-9: Motors Note: The ribbon motor with sensor changes position depending on hand of the printer.

The sensor is always on the waste ribbon side. Videojet DataFlex 6530 Service Manual - Rev AA.The HMI-PSU consists of a removable touch screen display and power supply unit. The connections to the HMI-PSU is as shown in the Figure 3-15. Touch Screen Display 3. PSU-HMI Connector 2. Power Supply unit (PSU) Figure 3-11: Display and Power Supply Unit Videojet DataFlex 6530 Service Manual - Rev AA.Note: The touch screen display and the PSU can be connected remotely using the supplied cable. 3.1.2.1 CLARiTY HMI Display 1.

LCD Power Cable 4. Touch Screen Cable 5. LCD Touch Screen 3. LCD Data Cable Figure 3-12: CLARiTY HMI Display Videojet DataFlex 6530 Service Manual - Rev AA.Main Parts 3.1.2.2 Power Supply Unit (PSU) 1. Power Supply Switch Unit Figure 3-13: PSU Videojet DataFlex 6530 Service Manual - Rev AA.15 Pin I/O Refer to “Interlocks and Annunciation” on page 3-12.

Mains Power Supply Provides power to the printer. RS 232 Refer to “Data Communication” on page 3-13. Table 3-1: PSU Connections Videojet DataFlex 6530 Service Manual - Rev AA.Connect the wiring for the sensor or mechanical contact operation, as shown in Figure 3-16 Figure 3-17 on page 3-11.

PNP Sensor 2. 15-pin Male D-type Connector Figure 3-16: PNP Sensor Wiring (Print Sensor) Videojet DataFlex 6530 Service Manual - Rev AA 3-10.The use of a quadrature mode encoder is strongly recommended. Note: These settings are known as configuration settings and cannot be set at the CLARiTY panel. For further information, refer “Configuring the Printer” on page 4-6. Videojet DataFlex 6530 Service Manual - Rev AA 3-11.Encoder Phase A input Table 3-2: Input and Output Connections Note: For more information on configuring the inputs and outputs, refer “Working with the Configurable Inputs and Outputs” on page 4-17.

Videojet DataFlex 6530 Service Manual - Rev AA 3-12.Download to CLARiTY using the Ethernet TCP/IP network and CLARiNET network software. Images (Jobs) can be requested from the CLARiTY panel or can be selected and downloaded from any networked PC workstation that is running CLARiNET. Videojet DataFlex 6530 Service Manual - Rev AA 3-13.3.2.5 Cable Connections Figure 3-18 displays the details of the printer cable connections.

Interconnecting Cable Encoder PRINTER Ethernet (x3) Input/ RS232 Output Power Switch PSU-HMI Mains Connector Power Figure 3-18: Cable Connections Videojet DataFlex 6530 Service Manual - Rev AA 3-14. Print signal: This is the signal that triggers the printing operation and can either be a: - PLC signal - 24 V DC, PNP registration photocell - 24 V DC, PNP proximity switch detecting a cam timing point Videojet DataFlex 6530 Service Manual - Rev AA.It also shows the additional space required to give adequate clearance to cables that connect to the unit. 204 mm 180 mm (8.03 inches) (7.08 inches) 75 mm PRINTHEAD 53 mm PRINTABLE STROKE AREA Figure 4-1: 53 mm LH Standard Printer Dimensions Videojet DataFlex 6530 Service Manual - Rev AA.2 mm (0.07 inch) between the printhead and the roller/platten rubber when the printhead is in the Ready to Print position. Printer Pad or Roller Figure 4-3: Printer Pad or Roller Position Videojet DataFlex 6530 Service Manual - Rev AA.The encoder must ideally be mounted to run on the packaging film, close to the printer, in order to accurately measure the film speed. Any discrepancy between measured and actual film speed can result in poor print quality or ribbon breakage.

Videojet DataFlex 6530 Service Manual - Rev AA.To switch the printer on, turn the power switch on the PSU to the I (On) position (Figure 4-5). Power Switch Figure 4-5: Standard Printer Power Switch Figure 4-6 displays the CLARiTY Home screen in the OFFLINE state.

Figure 4-6: CLARiTY Home Screen in Offline State Videojet DataFlex 6530 Service Manual - Rev AA.As such, there is no need to make these installation parameters available at the printer interface. They are set through a configuration programme called CLARiTY Configuration Manager. Figure 4-7: CLARiTY Configuration Manager Videojet DataFlex 6530 Service Manual - Rev AA.2. Click on CLARiTY Configuration Manager in the home page.

Run the CLARiTYConfig.exe file. Follow the on-screen instructions to install the software.

The software is installed in the PC and is ready for use. Videojet DataFlex 6530 Service Manual - Rev AA.Note: It is possible to setup the IP address using the CLARiTY user interface Archive feature with USB. Refer to “Creating, Editing and Restoring a USB Archive on Printer” on page 4-14. Videojet DataFlex 6530 Service Manual - Rev AA.(Usually 255.255.255.0). Figure 4-9: IP Address Settings on the PC Note: The screen above shown varies depending on the operating system installed on your PC. Click OK to apply the settings. Videojet DataFlex 6530 Service Manual - Rev AA.Note: The printer IP address should not be the same as the IP address of the PC.

Set the subnet mask to match that of your PC port. Click the Download button to download the parameters to the printer.

Videojet DataFlex 6530 Service Manual - Rev AA 4-10.11. Click the Upload button. The progress of the operation is displayed in the status pane. This uploads the printer parameters set to the PC.

The list of folders containing the configuration parameters appears in the parameter listing (in the right hand frame of the Configuration Manager). Videojet DataFlex 6530 Service Manual - Rev AA 4-11.Some of the listed parameters are available at the CLARiTY panel.

It may be more convenient to make final adjustments at the panel rather than using the CLARiTY Configuration Manager. Videojet DataFlex 6530 Service Manual - Rev AA 4-12.Note: To put the new settings into effect, the CLARiTY user interface must be rebooted. If you have any questions concerning your network, contact your IT administrator. Videojet DataFlex 6530 Service Manual - Rev AA 4-13.4. Name the Archive file (or keep the default name) and press OK.

It’s designed specifically to free your Blu-Ray discs from all that pesky, annoying region and format specific limitations that plague DVDs and Blu-Ray discs.VideoSolo Blu-ray Player supports playback of all Blu-Ray discs regardless of whatever restriction or protection has been placed on them, be it home-made, or commercial Blu-Rays.Put simply, VideoSolo Blu-ray Player is a professional Blu-Ray player for Windows. Program arduino. You can also play all the other popular video formats as well so it could in theory anyway, become a default media player. It supports pretty much every Blu-Ray format going, including BD ISO, BD Folders and BNMV files.Of course, as you would probably expect VideoSolo Blu-ray Player also does more than just play Blu-Rays.

Once the screen indicates the Archive was created successfully, press OK. Remove the USB memory stick from the printer. Videojet DataFlex 6530 Service Manual - Rev AA 4-14.5. Make the required changes to the setting on the right hand side of the CLARiTY Configuration Manager window. Right-click on the name of the archive file and select Save.

Videojet DataFlex 6530 Service Manual - Rev AA 4-15.7. Select Yes or No depending on whether or not you want to restore the password settings from the archive. Once the screen indicates the Archive was restored successfully, press OK.

Videojet DataFlex 6530 Service Manual - Rev AA 4-16.4. Click the usage you wish to assign to that input and then click the radio button to set whether that input should be considered 'On' when it goes high or low.

Click Apply to save these settings. Videojet DataFlex 6530 Service Manual - Rev AA 4-17.Figure 4-19: Output Configuration Window 3. Click on the output you wish to configure. The logical conditions that activate or deactivate the output are viewed in the lower area of the screen.

I have been fighting all of my videojet 170i printers ever since I pulled them out of storage. We had not ever used them prior as we bought them at auction and stored them.In my opinion, they are TOO smart. When they are on, they work great! However, any little mishap according to the programming, and they auto-shutdown. I have been throught all the menus. I have completely rebuilt the inking systems from the reservoir to the output tip. I get my settings just as I should with alignments, pressures, and dot distances under a microscope.

I constantly go through proper flushing procedures and recalibrations.Is there any way to program (or dumb-down) these machines to auto-restart and/or to widen the boundaries of shutdown? The ink can be your issues, trust me.12yrs with these damn things, I only use their ink, I have tried others but I have always gone back.If you are going to a long term shut down, get all of the ink out of the system, drain then auto prime with makeup fluid, when you start it back up, prime then refresh, 90% of the time most issues can be resolved by auto refresh but it takes 30 min to run this cycle, did you know that there was a core charge that was refundable for the print head?

Also if you use their ink they will give you the heads for free.you just have to ask.They have new models now that are much more reliable, my issues are ink related but I can not change due to customer specsThey (Video Jet) offer some good classes in Atlanta GAOne more thing keep them running, park it in a place that someone will watch it, if it faults, fix it.if the ink dries in the return line that will be a pain, another thing.install a strobe alarm on the top so you can see when it faultshope this helps. Captian2000,You ask: 'Is there any way to program (or dumb-down) these machines to auto-restart and/or to widen the boundaries of shutdown?' Not that I know of.

Once you have completed the re-fresh / cleaning and the machine is printing good, the only thing left to do is to make sure the ink stream remains stable. Sometimes this 'stabality' can be hard to achieve even while using Video-Jet brand ink. The 170i model is the hardest one to deal with due to the extremely small size of the ink stream.

I wish there was some 'Magic' setting to do this, but there is not. Things to watch for are compressed air quality, ink viscosity. We had one screwing up a few times a week for months. Finally found out that the 'Ink Out' or 'Bubbler' adjustment was cranked up too high causing the evaporation of the lighter fluids in the ink jar. This left only the heavier fluids after a few days, when the heavier fluids got sucked into the system the viscosity would get out of range. On another one we found that vibration from the poorly mounted print head holder was causing the ink stream to bounce around. The holder was bolted directly to the conveyor.

We had to use a floor stand instead. These examples illustrate that it doesn't take much to throw one of these things out of wack. I usually just keep pluggin away at the problen until I finally stumble upon the cause.Good luckBD. HiYes ink can be a big issue.

A stated in other posts the fluids low detection device is one of the most critical ones to set and detect. I have seen occasions when this shut the machine down for fluids out but when restarted was showing ok.I will only ever use Videojet ink everything else can cause too much hassle.In these machines though there is a fault display obtained by pressing the shift and help function key at the same time this gives a hexadecimal code which says why the machine shut down if there was a fault present.

That is to say in the Vid jets I use which are high res units.If you can find the hex code you will find what shut you down if the fault message that initiated it has gone.My most recent problem for a unit shutting down was mainly caused by out of date ink and excessive fluid detect pressure.Although I can quote many more faults I have had.As you say when they run all is fine its when they go wrong they can be a S.DStevebSteveb. Captin2000I do not know of any way to change the program in your Videojetprinters.However I have worked with Excel P and Excel 2000 printers almost daily for the last seven years.The auto shutdown is a response to a fatal fault; it is designed to take the machine to an off state after allowing time for the return line to be cleared of ink, thus preventing a clogged return line which can be difficult or impossible to clear.I will echo the advise of others as to Videojet brand ink we have always used VideoJet ink, but up until last year we were using a third party makeup fluid. When we changed to Videojet makeup fluids our problems were really reduced.These are complicated devices if you study the theory of operation section in your manual the print head works much like the electron gun in a televison picture tube. But instead of controlling a stream of electrons it is controlling a stream of charged ink drops.

So the electrical characteristics of the ink are critical to the proper operation of these machines.When the electrical characteristics of the ink are off you will see phasing and high voltage faults, high voltage and no signal faults can also be caused by dirty print head, ink is conductive so a build up of ink can cause a short to the frame.If you have the manuals for your machine they have excellent troubleshooting guides. STEVEBOT posted about the hex dump this is a good source of information to determine what caused the fault.Also ink has a limited shelf life my experience has been that ink quality degrades before the expiration date on the bottle.Barry.

Captain, I work for a company that makes ink jet printers (not VideoJet) and I can tell you that the ink makes a huge difference. As has been stated above, 3rd party ink is often the cause for printer problems. It is such an issue, that it is one of the first questions I ask, or thing I look for when there is an odd problem with one of our printers.None of the companies that I know of have a way for the printers to reboot, or bring themselves back online. They should only fault out when a problem has occurred that could damage the printer if not corrected (usually something has stopped the ink from flowing correctly, or ink going where its not supposed to).

If you think I might be able to help with anything, please ask. I have been fighting all of my videojet 170i printers ever since I pulled them out of storage. We had not ever used them prior as we bought them at auction and stored them.In my opinion, they are TOO smart. When they are on, they work great!

However, any little mishap according to the programming, and they auto-shutdown. I have been throught all the menus. I have completely rebuilt the inking systems from the reservoir to the output tip. I get my settings just as I should with alignments, pressures, and dot distances under a microscope.

I constantly go through proper flushing procedures and recalibrations.Is there any way to program (or dumb-down) these machines to auto-restart and/or to widen the boundaries of shutdown?Hello dear can you supply electronics schematics or refer me to an electronics schematics supplier for VIDEOJET P/N 375080 REV GH and VIDEOJET P/N: 379355 REV AH? They come from INK JET MARKING MACHINE brand VIDEOJET EXCEL 2000 P/N: 390540-52.Thanks.

We (they now) have switched to and tossed out the VideoJets they had about 10 of them. They are much happier with the Imaje's printersThe worse thing that ever happened on the VJ was ink in the air side of the system, two days to fix, I hated working on them.Hello dear can you supply electronics schematics or refer me to an electronics schematics supplier for VIDEOJET P/N 375080 REV GH and VIDEOJET P/N: 379355 REV AH? They come from INK JET MARKING MACHINE brand VIDEOJET EXCEL 2000 P/N: 390540-52.Thanks. I have been working on the Videojet Excel printers since 1990. We specialize in Videojet repair.

Although we do not sell fluids for the printers I can only recommend 2 companies for fluid. That would be Videojet and Inkjet Inc. I don't know what type of printer gives a 'RIP' fault. It is not from an Excel. We are alway happy to try to help people with problems. You can contact us at videojetink.com.Hello dear can you supply electronics schematics or refer me to an electronics schematics supplier for VIDEOJET P/N 375080 REV GH and VIDEOJET P/N: 379355 REV AH?

They come from INK JET MARKING MACHINE brand VIDEOJET EXCEL 2000 P/N: 390540-52.Thanks. I have used many different printers in my time and with all that experience I definitely recommend using the recommended ink even if it costs more.One of the biggest problems I came across was on Linx printers. We had two types of ink, one for standard film packaging and one for packages that were put through a pasteurisation process (requires an ink that does not disappear in the process).

The common problem was that if the machine setter used the wrong solvent i.e. Solvent for the pasteurisation with normal ink the ink used to crystallise in the print head etc. This required an expensive maintenance callout so the correct solvent must be used that matches the ink, also we have had problems with so-called compatibles they can be more trouble than they are worth. The same applies to many other systems. Domino with ink jet cartridges, tried to use compatibles, caused various issues, poor quality print, sometimes would not recognise cartridge. ICE thermal film printers the compatible ribbons had a slightly larger diameter core and caused film feed errors, poor quality print and frequent snaps.

So be warned.